Cleanroom Failures: Root Cause Analysis Using Foggers in Critical Manufacturing

Cleanrooms are the backbone of critical manufacturing industries such as semiconductors, pharmaceuticals, biotechnology, and electronics. These highly controlled environments are designed to minimize contamination and ensure product quality. However, even with stringent protocols, cleanroom failures can and do occur, leading to costly yield losses, regulatory setbacks, and compromised product integrity. This article explores the root […]

How to Assess HVAC Retrofit Success Using Cleanroom Foggers

Retrofitting HVAC systems in cleanroom environments is a significant investment aimed at improving air quality, energy efficiency, and regulatory compliance. However, the true measure of success lies in the system’s ability to maintain stringent environmental controls post-retrofit. Facility managers and HVAC professionals must validate that the upgraded system meets cleanroom standards, prevents contamination, and supports […]

ISO 14644-3 Test Methods: Airborne Particles, Flow, and Visualization Studies

  Introduction: Proving Cleanrooms Perform as Designed Designing a cleanroom is one thing. Proving it performs according to ISO 14644-3 test methods is another. From airborne particle counting to airflow visualization studies, ISO 14644-3 ensures facilities meet their classification and regulatory expectations. Part 1: Core Test Categories Airborne Particle Counts: Calibrated using PSL standards. Airflow […]

Cleanroom Classification Standards (ISO 14644): A Complete Guide

Introduction: Why Standards Define Cleanroom Success Without measurable standards, cleanrooms would be impossible to validate. The ISO 14644 series provides the global benchmark for cleanroom classification, defining how many particles of specific sizes are allowed in controlled environments. From semiconductor fabs to pharmaceutical sterile suites, understanding and applying ISO 14644 is essential for compliance and […]

The Science of Airflow in Cleanrooms: Laminar vs. Turbulent Flow

Introduction: Why Airflow Matters in Controlled Environments Cleanrooms are engineered spaces where air quality is tightly controlled to protect products, processes, and patients from contamination. At the heart of every cleanroom design lies one critical factor: airflow. In semiconductor fabs, pharmaceutical sterile fill-finish suites, and medical device assembly rooms, the way air moves determines whether […]

Introducing the Next Generation of Cleanroom Foggers: AP30, AP50, AP100, and AP200

At Applied Physics Inc., our mission has always been to deliver precise, high-performance solutions for cleanroom airflow visualization. Our previous models, including the widely adopted AP35, served industries ranging from pharmaceutical manufacturing to semiconductor and aerospace with reliability and consistency. Now, with the launch of our new line—AP30, AP50, AP100, and AP200—we’ve taken everything we’ve […]

Enhance Your Cleanroom with the AP35 Ultrapure Fogger – Applied Physics

Overview of the AP35 Ultrapure Cleanroom Fogger The AP35 Ultrapure Cleanroom Fogger is a high-performance device designed for precision airflow visualization in controlled environments. Built with a 316L stainless steel body and enclosure with an electro-polished finish, it ensures durability and compliance with cleanroom standards. Using liquid nitrogen and deionized water or WFI water generates […]